cluster0: QR verify email attachment, libqrencode-tools, src=qr analytics

ShortLinksRepository mail pack + renderQrPng; cluster APK includes
libqrencode-tools; deploy-ac-url-shortener ensures QR CLI.

Co-authored-by: Cursor <cursoragent@cursor.com>

sim/cluster0/cluster.env

@@ -71,4 +71,4 @@ CAST03_PUBLIC=c3.acl0.f0xx.org
 EXPECTED_CRASHES_TABLES=16
 EXPECTED_URL_SHORTENER_TABLES=4
 
-APK_PACKAGES_BASE="nginx php83 php83-fpm php83-cli php83-session php83-pdo php83-pdo_mysql php83-pdo_sqlite php83-sqlite3 php83-mbstring php83-json php83-curl php83-openssl php83-xml php83-zip php83-phar php83-opcache mariadb-client git rsync curl bash ca-certificates sqlite wireguard-tools nfs-utils openssh-client"
+APK_PACKAGES_BASE="nginx php83 php83-fpm php83-cli php83-session php83-pdo php83-pdo_mysql php83-pdo_sqlite php83-sqlite3 php83-mbstring php83-json php83-curl php83-openssl php83-xml php83-zip php83-phar php83-opcache mariadb-client git rsync curl bash ca-certificates sqlite wireguard-tools nfs-utils openssh-client libqrencode libqrencode-tools"

sim/cluster0/lab-seeds/backend/src/AuthMailer.php

@@ -6,35 +6,82 @@ final class AuthMailer {
     private function __construct() {
     }
 
-    public static function send(string $to, string $subject, string $bodyText): bool {
+    /**
+     * @param list<array{name:string,data:string,type:string}> $attachments
+     */
+    public static function send(string $to, string $subject, string $bodyText, array $attachments = []): bool {
         $from = (string) cfg('mail.from', 'Android Cast <noreply@apps.f0xx.org>');
         $replyTo = (string) cfg('mail.reply_to', '');
         $transport = strtolower((string) cfg('mail.transport', 'smtp'));
         if ($transport === 'sendmail') {
-            return self::sendMail($to, $subject, $bodyText, $from, $replyTo);
+            return self::sendMail($to, $subject, $bodyText, $from, $replyTo, $attachments);
         }
-        return self::sendSmtp($to, $subject, $bodyText, $from, $replyTo);
+        return self::sendSmtp($to, $subject, $bodyText, $from, $replyTo, $attachments);
     }
 
     public static function sendVerifyEmail(string $to, string $verifyUrl): bool {
         $subject = 'Verify your Android Cast account';
-        $link = class_exists('ShortLinksRepository', false)
+        $shortUrl = $verifyUrl;
-            ? ShortLinksRepository::shortenForOutbound($verifyUrl, 86400)
+        $qrScan = $verifyUrl;
-            : $verifyUrl;
+        $qrPng = null;
-        $body = "Open this link to verify your email (valid 24h):\n\n" . $link . "\n";
+        if (class_exists('ShortLinksRepository', false)) {
-        return self::send($to, $subject, $body);
+            $pack = ShortLinksRepository::shortenForOutboundMail($verifyUrl, 86400);
+            $shortUrl = (string) ($pack['short_url'] ?? $verifyUrl);
+            $qrScan = (string) ($pack['qr_scan_url'] ?? $shortUrl);
+            $qrPng = $pack['qr_png'] ?? null;
+        }
+        $body = "Open this link to verify your email (valid 24h):\n\n"
+            . $shortUrl . "\n\n";
+        if ($qrPng !== null && $qrPng !== '') {
+            $body .= "Or scan the attached QR code on your phone (opens the same short link).\n";
+        }
+        $attachments = [];
+        if ($qrPng !== null && $qrPng !== '') {
+            $attachments[] = [
+                'name' => 'verify-email-qr.png',
+                'data' => $qrPng,
+                'type' => 'image/png',
+            ];
+        }
+        return self::send($to, $subject, $body, $attachments);
     }
 
-    private static function sendMail(string $to, string $subject, string $body, string $from, string $replyTo): bool {
+    /**
+     * @param list<array{name:string,data:string,type:string}> $attachments
+     */
+    private static function sendMail(
+        string $to,
+        string $subject,
+        string $body,
+        string $from,
+        string $replyTo,
+        array $attachments
+    ): bool {
         $headers = "From: {$from}\r\n";
         if ($replyTo !== '') {
             $headers .= "Reply-To: {$replyTo}\r\n";
         }
+        if ($attachments === []) {
             $headers .= "Content-Type: text/plain; charset=UTF-8\r\n";
             return @mail($to, $subject, $body, $headers);
         }
+        $built = self::buildMime($body, $attachments);
+        $headers .= "MIME-Version: 1.0\r\n";
+        $headers .= 'Content-Type: multipart/mixed; boundary="' . $built['boundary'] . "\"\r\n";
+        return @mail($to, $subject, $built['body'], $headers);
+    }
 
-    private static function sendSmtp(string $to, string $subject, string $body, string $from, string $replyTo): bool {
+    /**
+     * @param list<array{name:string,data:string,type:string}> $attachments
+     */
+    private static function sendSmtp(
+        string $to,
+        string $subject,
+        string $body,
+        string $from,
+        string $replyTo,
+        array $attachments
+    ): bool {
         $host = (string) cfg('mail.smtp.host', '127.0.0.1');
         $port = (int) cfg('mail.smtp.port', 587);
         $enc = strtolower((string) cfg('mail.smtp.encryption', 'tls'));
@@ -46,7 +93,7 @@ final class AuthMailer {
         $fp = @stream_socket_client($remote . ':' . $port, $errno, $errstr, 15);
         if ($fp === false) {
             error_log('AuthMailer SMTP connect failed: ' . $errstr);
-            return self::sendMail($to, $subject, $body, $from, $replyTo);
+            return self::sendMail($to, $subject, $body, $from, $replyTo, $attachments);
         }
         stream_set_timeout($fp, 15);
         if (!self::smtpExpect($fp, [220])) {
@@ -108,11 +155,19 @@ final class AuthMailer {
             fclose($fp);
             return false;
         }
+        $mime = $attachments === [] ? null : self::buildMime($body, $attachments);
         $msg = "From: {$from}\r\n";
         if ($replyTo !== '') {
             $msg .= "Reply-To: {$replyTo}\r\n";
         }
-        $msg .= "To: {$to}\r\nSubject: {$subject}\r\nContent-Type: text/plain; charset=UTF-8\r\n\r\n{$body}\r\n.\r\n";
+        $msg .= "To: {$to}\r\nSubject: {$subject}\r\n";
+        if ($mime === null) {
+            $msg .= "Content-Type: text/plain; charset=UTF-8\r\n\r\n{$body}\r\n.\r\n";
+        } else {
+            $msg .= "MIME-Version: 1.0\r\n";
+            $msg .= 'Content-Type: multipart/mixed; boundary="' . $mime['boundary'] . "\"\r\n\r\n";
+            $msg .= $mime['body'] . "\r\n.\r\n";
+        }
         fwrite($fp, $msg);
         if (!self::smtpExpect($fp, [250])) {
             fclose($fp);
@@ -123,6 +178,30 @@ final class AuthMailer {
         return true;
     }
 
+    /**
+     * @param list<array{name:string,data:string,type:string}> $attachments
+     * @return array{boundary:string,body:string}
+     */
+    private static function buildMime(string $textBody, array $attachments): array {
+        $boundary = 'ac_' . bin2hex(random_bytes(12));
+        $out = "--{$boundary}\r\n";
+        $out .= "Content-Type: text/plain; charset=UTF-8\r\n";
+        $out .= "Content-Transfer-Encoding: 8bit\r\n\r\n";
+        $out .= $textBody . "\r\n";
+        foreach ($attachments as $att) {
+            $name = (string) ($att['name'] ?? 'attachment.bin');
+            $type = (string) ($att['type'] ?? 'application/octet-stream');
+            $data = (string) ($att['data'] ?? '');
+            $out .= "--{$boundary}\r\n";
+            $out .= "Content-Type: {$type}; name=\"{$name}\"\r\n";
+            $out .= "Content-Transfer-Encoding: base64\r\n";
+            $out .= "Content-Disposition: attachment; filename=\"{$name}\"\r\n\r\n";
+            $out .= chunk_split(base64_encode($data), 76, "\r\n");
+        }
+        $out .= "--{$boundary}--\r\n";
+        return ['boundary' => $boundary, 'body' => $out];
+    }
+
     /** @param resource $fp @param list<int> $codes */
     private static function smtpExpect($fp, array $codes): bool {
         $line = '';

sim/cluster0/lab-seeds/backend/src/ShortLinksRepository.php

@@ -481,20 +481,70 @@ final class ShortLinksRepository {
 
     /** Outbound mail/SMS — shorten our URLs; fall back to long URL on failure. */
     public static function shortenForOutbound(string $longUrl, int $ttlSeconds = 86400): string {
+        return self::shortenForOutboundMail($longUrl, $ttlSeconds)['short_url'];
+    }
+
+    /**
+     * Short link + QR payload for outbound mail.
+     *
+     * @return array{short_url:string,qr_scan_url:string,qr_png:?string}
+     */
+    public static function shortenForOutboundMail(string $longUrl, int $ttlSeconds = 86400): array {
         $longUrl = trim($longUrl);
+        $fallback = ['short_url' => $longUrl, 'qr_scan_url' => $longUrl, 'qr_png' => null];
         if ($longUrl === '' || !UrlShortenerDatabase::enabled() || !UrlShortenerDatabase::ping()) {
-            return $longUrl;
+            return $fallback;
         }
         $bearerId = self::resolveOutboundBearerId();
         if ($bearerId <= 0) {
-            return $longUrl;
+            return $fallback;
         }
         $mint = self::createLink($bearerId, $longUrl, $ttlSeconds);
         if (empty($mint['ok']) || empty($mint['short_url'])) {
             error_log('ShortLinksRepository: outbound shorten failed');
-            return $longUrl;
+            return $fallback;
         }
-        return (string) $mint['short_url'];
+        $shortUrl = (string) $mint['short_url'];
+        $qrScan = self::qrScanUrl($shortUrl);
+        return [
+            'short_url' => $shortUrl,
+            'qr_scan_url' => $qrScan,
+            'qr_png' => self::renderQrPng($qrScan),
+        ];
+    }
+
+    /** Short URL with src=qr for QR encoding and phone scan analytics. */
+    public static function qrScanUrl(string $shortUrl): string {
+        return self::appendQueryParam($shortUrl, 'src', 'qr');
+    }
+
+    public static function appendQueryParam(string $url, string $key, string $value): string {
+        $sep = str_contains($url, '?') ? '&' : '?';
+        return $url . $sep . rawurlencode($key) . '=' . rawurlencode($value);
+    }
+
+    public static function renderQrPng(string $text, int $size = 256): ?string {
+        $text = trim($text);
+        if ($text === '') {
+            return null;
+        }
+        $qrencode = trim((string) shell_exec('command -v qrencode 2>/dev/null') ?? '');
+        if ($qrencode === '') {
+            return null;
+        }
+        $size = max(128, min(512, $size));
+        $moduleSize = max(2, (int) round($size / 40));
+        $cmd = sprintf(
+            '%s -t PNG -s %d -m 1 -o - %s 2>/dev/null',
+            escapeshellcmd($qrencode),
+            $moduleSize,
+            escapeshellarg($text)
+        );
+        $out = shell_exec($cmd);
+        if (!is_string($out) || strlen($out) < 8) {
+            return null;
+        }
+        return $out;
     }
 
     private static function resolveOutboundBearerId(): int {

sim/cluster0/scripts/deploy-ac-url-shortener.sh

@@ -24,5 +24,7 @@ else
   git clone --branch "$BRANCH" --depth 1 "$ORIGIN" "$URL_ROOT"
 fi
 
+apk add --no-cache libqrencode libqrencode-tools >/dev/null 2>&1 || true
+
 chown -R nginx:nginx "$URL_ROOT" 2>/dev/null || true
 log "deploy-ac-url-shortener_ok $(host_short) $(git -C "$URL_ROOT" rev-parse --short HEAD)"

sim/cluster0/scripts/verify-mail-lab.sh

@@ -28,7 +28,10 @@ $ok = AuthMailer::sendVerifyEmail($to, $long);
 echo $ok ? "mail_ok" : "mail_fail";
 ' 2>&1)" || _out="mail_fail"
 
-log "$_out to=$TO long=$_long"
+log "$_out to=$TO short=$(echo "$_long" | sed 's/token=.*/token=…/')"
+if echo "$_out" | grep -q mail_ok; then
+  log "hint: expect s.f0xx.org short link + verify-email-qr.png attachment (QR encodes …&src=qr)"
+fi
 case "$_out" in
   mail_ok) exit 0 ;;
   *) exit 1 ;;